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Ribbon development history and basic classification


Ribbon "Past and Present"
  Ribbon yarn is essentially made from raw materials from a variety of narrow web-like fabric or tubular fabric accessories items. Modern production Ribbon eyesight range of different functions, is widely used in garments industry, shoe industry, the luggage industry, etc. sectors. 1930s, all by hand weaving workshop produced, the most primitive material is cotton, twine and other farm textile lines. Until the founding of New China, the raw material for the production of webbing varieties relative increase a lot, such as nylon, polyvinyl alcohol, polyester, polypropylene, spandex, rayon and so on, in the production of webbing of one-stop production line has formed three categories craft technology, weaving, braiding, knitting technology these three categories. The structure of the fabric is not a thousand times, can be divided into many types, there are plain, twill, satin, jacquard, double, multi-layer, tubular and joint organizations and other.
"Revolutionary Road" Ribbon
  First, woven (woven)
  The most basic step of making ribbon loom is interweave. The so-called interweave and twisted yarn is collated by post made cheese (pan head), the weft roll into cops, webbing on the loom. Such production methods in the 1930s the world's most popular, but also the support of the most important industry in the most basic way, when it was hand-pulled wooden loom, weaving loom ironwood. By the early 1960s, by 1511 loom converted into a weaving machine, take the form of motorized webbing stop, now this method are still widely used in some towns small workshops. This weaving machine because the belt span is small, weaving ways different from the "older generation", there are single, double bar, dozens, etc., there is single, also double.
To 1967, when workers in the industry as the mainstay of non-woven fabrics with the research team, in summing up experience and use of new technology on the basis, after several tests, to successfully design, manufacture a high-speed single needle loom ( This is the first appearance of modern looms), this loom without shuttle achieve Ribbon, process shortened, and the machine small size, small area occupied, but the most important thing is to improve its labor productivity, the weaving machine born in China weaving process made history.
  Later in the 1970s, continuous dyeing ironing machine tape making success, and has been widely promoted. Colored tape processing has entered a new era, after the first dyeing weaving traditional crafts, and slowly developed into after the first weaving dyeing, weaving after the first bleaching, after ironing process continuous. Ribbon technology into the ranks of mechanized large-scale production. Until the early 1980s, along with the country's reform and opening up, the influx of a lot of foreign technology and high-tech weaving machine Chinese market. Such as high speed Switzerland, Italy, Germany and other countries, non-woven belt machine, ironing joint machine, wrapped line machine, the whole machine is introduced is most evident, the introduction of foreign technology, web technology driving the Chinese to develop a lot of new degree stage forward.
  In 1979, China's first generation of sd9-9 rubber spindles with the test is successful, and subsequently put into use, plastic spindles with product end of dependence on imports of history. On this basis, in 1980 and developed the sd-81a, b are two types of rubber spindles with a machine, which has a soft, light, thin, firm, small elongation characteristics, etc., and the impact force when the operation is relatively much smaller, joint short and flat. Later, after more than two years to carry out research, organize the trial, ribbon product quality to meet qc49-92 and tl-vw470 standards.
  Second, knitting (weaving spindles)
  The so-called ingot weaving, is the yarn meridian cylinder, roll forming weft insertion tube after inserted in the knitting machine fixed gear seat, a filling tube rotates and moves along the 8-shaped track, in order to draw the knitting yarn cross each other. Typically, the number of spindles is even weave, woven tape is tubular spindle number is odd, woven into a flat sheet-like tape. Such ingot weaving technology in China began to use the old, spindles because of different devices vary, but generally are between 9 to 100, the basic process of its weave is: dyeing - weft - weaving - down Machine cut open - packaging. On the world since the 1960s, the industry and knitting machines several technical innovations, mainly in the peach plate diameter enlarged, install automatic stopping device off rubber, iron ingots to these technical improvements nylon spindle. Improvement of these devices, so that the speed increased to 160 to 190 r / min, grandstand rate doubling, product quality greatly improved compared with before.
  In addition to woven ribbon, also can be woven rope. Tubular band is just one of a diameter between 1 and 4 cm can be referred to a rope or wire rope diameter greater than 4 cm, also known as rope, and a diameter greater than 40 cm under normal circumstances are collectively referred to as cable or cables. In 1989, the cable industry, the introduction of Japan stereotyped production line equipment to produce polypropylene rope stereotyped in the second year, with this equipment out of the products eligible for the silver medal in the same year won the State Science and Technology.
  Third, knitting
  1970s, knitting warp and weft technique has also been widely used in the ribbon industry. In 1973, nylon knit wide belt tightening successful trial. By 1982, the industry began to introduce Italy crochet machine, crochet machine advanced such new technology, produce a wide variety, benefited the widest production in thin decorative belt fabrics, such as lace, elastic band, screens, decorative belt. The basic process: dyeing - winding - weaving - ironing - packaging.
  Before the 1970s, fire hose tube with a flat loom woven, but not completely due to technical improvement, which tube diameter size deformation, low yields. To the second half of 1974, the industry organization development team, particular for the production of fire hose tube to expand research. According to the principle of knitted, woven using latitude and longitude, the use of looped yarn cylinder and sinker loops will not interwoven warp and weft to form a whole, and to become the tubular lining weft insertion warp knit fabric. Thus evolved plastic outlet pipe and high-pressure fire hose.
 "Family members" Ribbon
(1) In accordance with Material: Nylon / Tetoron / pp polypropylene / acrylic / cotton / polyester / silver onions / spandex / light silk / rayon
  Nylon and pp webbing confusing it can be to distinguish between: Usually after the first woven nylon webbing is dyed, cut yarn after dyeing uneven color due to be whitish color of the yarn, and pp webbing is due first and then weave yarn dyeing , so there is no phenomenon of white yarn; nylon webbing relatively lower compared with pp webbing glossier and more flexible; can also burn the chemical reaction can be distinguished, as follows, the price is higher than the general nylon webbing pp webbing.
  Webbing most easily distinguished, it is more flexible than other ribbon, and dull
  The mixture of acrylic webbing Tetoron and cotton two materials into
   Cotton belt is woven with cotton prices higher than other ribbon.
 (2) classification according to the knitting method, which can be divided into the webbing plain, twill, satin and Mottled three broad categories. (Plain / small ripple / twill / safety webbing / grooved / Pearl pattern / jacquard webbing pp yarn thickness can be divided according 900d / 1200d / 1600d; at the same time we should pay attention to the thickness of the ribbon, the thickness also determines its unit price and tough degree.)
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